Welcome to Mid-Western Processes Inc. website a full plant automation design and fabrication firm.

Controls





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Systems






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E-coat Painting
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Support


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Controls Systems E-Coat Painting

Services we offer our industrial clients range from Metal Fabrications, plant product machinery, custom Electroplating equipment, hoists  to machine controllers and Robotic welding systems.

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Control Design

Mid-Western Processes, Inc. has been doing control design for over 25 years. Control designs span the following variety of projects: welding machines, automation and assembly machines, images/smi06.jpg (40592 bytes)material handling, conveyors, process control, inventory storage/retrieval and other specialty production  machines. We design and build custom control metal cabinets housing the Rockwell Automation or Allen Bradley PLC's &  I/O controllers to go with all out industrial production line projects.

Our expertise in mechanical and electrical engineering allows us to work for clients in design and fabricating prototypes and  complete production lines for all types of industries.

Electrical Design - Fluid Design - Logic / Programming Design - Man-machine Interface Design
Electroplating tanks -hoists and conveyor systems
Metal Finishing and Effluent filtering and pollution control systems
Robotic welding and assembly line and material handling systems for the automotive and aerospace industry
Machine Start-up / De-bug / existing line interfacing
Custom PLC and I/O controls with industry standard communication S/W protocols including DeviceNet.

Metal Finishing

Mid-Western Processes, Inc. is involved in virtually all phases of metal finishing, including anodizing, phosphating, pickling, electrocoat paint, resource recovery, electroplating, continuous strip and tube plating, plating on plastics and chemical processing.

Products

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Mid-Western Processes, Inc. designs and manufacturers systems to handle a variety of very difficult part handling situations including load and unload systems. Other products are:

HLCS -hydrostatic (Bubbler) level control systems that are extremely accurate and unaffected by oils, foam and solids; control panels;

The "Barrel-Aire" connector system, which allows the running of rotating barrels and racks in the same process line. The unit functions automatically and eliminates any electrical hazards.

Large capacity metal finishing hoists, available in load ratings up to 15,000 lbs.  Standard features include variable frequency drives and dynamic braking for smooth acceleration and deceleration. Large, double guide columns and lift chassis mechanisms give rise to increased stability in operation. Standard control systems allow monitoring and trouble shooting of all switches and drives from the operator interface.

These barrel electroplating emersion baskets are custom designed by MWPClick to see a larger photo of this Mid-Westerns Processors hoist Custon built I/O industrial control panels and cabinets

CAD

Mid-Western Processes, Inc. offers engineering 2D and 3D drawings for all our plant and electrical design projects. Our products and services include the design and manufacture of finishing systems, Metal fabrications, effluent waste management treatment systems, mechanical and electrical controls, robotic welding and electroplating automation systems. Our CAD/Cam design and prototype fabrication services allows us to work with clients from inception to customer buy-off.

Metal Fabrication and industrial productline line systems are engineered by MWP

Fabrication

Our facilities house a complete machine shop, and state of the art metal fabricating and control panel & cabinet building capabilities Our design and manufacturing engineers work as a team through the fabrication prototyping process to ensure your equipment will be manufactured efficiently and to your specifications. Design reviews are scheduled throughout the design and manufacturing process allowing you to compare project specifications against development to date and to review the production schedule.

Mid-Western Processes, Inc. maintains a comprehensive, versatile, state-of-the-art production facility capable of manufacturing the most critical and sophisticated sheet metal components, production line equipment and electrical/control assemblies. Our capabilities will meet the range of your metal fabrication needs, from prototype modeling, through low and mid volume production. Product configurations from small mounting brackets to large frames, Machine control cabinets, industrial computer I/O systems and complete cabinet assemblies are readily produced.

Effluent control filtering system Metal fabrication samples ...click for larger View Industrial small parts cleaner

Mid-Western Processes, Inc. expertise is drawn from degreed personnel in the fields of chemical, mechanical and electrical engineering and chemistry. Our understanding of the entire metal finishing process has enabled us to design and install sound, reliable and efficient systems compatible with our customer’s needs.

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Take advantage of MWP's ability to fabricate, procure, and assemble to your specifications. Take some time and browse through our web site and then call us for quotes or fax us your specifications.

Superstructures

  • 8 to 30 Foot Wide
  • Heavy Duty Wide Flange I Beam Construction
  • Simple Nut and Bolt Erection

Control Packages

  • Multiple Cycle
  • PLC Controlled
  • Man-Machine Interfaces and operator panels
  • Data Collection
  • Connect To Plant Supervisory Control

Level Controls

  • Hydrostatic (air bubbler)
  • Unaffected by Acids, Caustics, Oils, Foam, Scale
  • Operate In Any Liquid at Any Temperature
  • Can Operate In Electrified Tanks
  • Accurate To ¼"

Conveyor Current Collectors

  • For Both Anodic and Cathodic Electrocoat Systems
  • 75 Amps per unit
  • Self Centering, Self Aligning

Gon Dumpers

  • Rollover Type
  • 2,000 to 10,000 Pound Containers
  • Gentle On Parts
  • Controllable

Process Barrels

  • Up to 50 Cubic Foot Capacity
  • 100 To 15,000 lbs. Loads
  • Carpenter 20 Cb3, 316 Stainless Steel, Incalloy or Other Alloys
  • With Drives On Barrel Or Tank

Air Connectors

  • Automatic Connection For Barrels
  • Can Be Put On Tank And Hoist
  • Safe Non-Electric

Robotic Assembly and welding stations

Material handling and parts conveyor systems

Bulk Coating and e-coating systems for the stamping plants

Filter Presses

  • 1 To 50 Cubic Foot Capacity
  • Self Compensating Hydraulic System
  • Plate Shifting Mechanism
  • Pressure Monitoring
  • Fully Assembled

Industrial Evaporators

  • Closed Loop Recovery
  • Zero Discharge

MWP can assists your in the prototying of industrial production lines.Mid-West Processes Inc is a complete metal fabrication shop
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Copyright © 2003 Mid-Western Processes Inc.

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