Below you
will find a sampling of the custom fabricated products we furnish to our industrial
clients in a variety of manufacturing markets.
Hoists There are currently over two hundred Mid-Western
hoists in operation. The systems represent virtually all types of finishing systems from
anodizing to zinc plating, conversion coatings and electrocoat paint systems. The systems
use barrels, baskets, and racks. Hoist load capacities range from a few hundred pounds to
over 15,000 pounds, and production capabilities over 100,000 pounds per hour.
- 500 to 15,000 lbs. Capacity
- Wide Range of Speeds
- Handle Barrels, Baskets, Racks
Filter Presses
- 1 To 50 Cubic Foot Capacity
- Self Compensating Hydraulic System
- Plate Shifting Mechanism
- Pressure Monitoring
- Fully Assembled
Level Controls
- Hydrostatic (air bubbler)
- Unaffected by Acids, Caustics, Oils, Foam, Scale
- Operate In Any Liquid at Any Temperature
- Can Operate In Electrified Tanks
- Accurate To ¼"
Superstructures
- 8 to 30 Foot Wide
- Heavy Duty Wide Flange I Beam Construction
- Simple Nut and Bolt Erection
Control Packages
- Multiple Cycle
- PLC Controlled
- Man-Machine Interfaces and operator panels
- Data Collection
- Connect To Plant Supervisory Control
Conveyor Current Collectors
- For Both Anodic and Cathodic Electrocoat Systems
- 75 Amps per unit
- Self Centering, Self Aligning
Gon Dumpers
- Rollover Type
- 2,000 to 10,000 Pound Containers
- Gentle On Parts
- Controllable
Process Barrels
- Up to 50 Cubic Foot Capacity
- 100 To 15,000 lbs. Loads
- Carpenter 20 Cb3, 316 Stainless Steel, Incalloy or Other Alloys
- With Drives On Barrel Or Tank
Air Connectors
- Automatic Connection For Barrels
- Can Be Put On Tank And Hoist
- Safe Non-Electric
Robotic Assembly and welding stations
Material handling and parts conveyor systems
Bulk Coating and e-coating
systems
Evaporators
- Closed Loop Recovery
- Zero Discharge
Production lines equipment has moved from proprietary controller I/O
protocols to open protocols and from wired networks to wireless networks. The task of
communicating with all of the mechanical devices in a system has become more complex as
extensive use of robotics has taken over some assembly line and welding tasks. Whether
you'd like to access your production devices using Ethernet or extend a wired network
using wireless communications, MWP understands the technologies and can develop innovative
solutions that excel in all types of industrial environments.
Metal Finishing and Pollution Control
Mid-Western Processes, Inc. is involved in virtually all phases of
metal finishing, including anodizing, phosphating, pickling, electrocoat paint, resource
recovery, electroplating, continuous strip and tube plating, plating on plastics and
chemical processing.
Our effluent treatment systems are modularized for efficient
installation, and range from small batch treatment to fully automated continuous systems
handling flows in excess of 200 gallons per minute. Chemical and physical treatment
systems can include (as required): hexavalent chromium reduction, cyanide oxidation,
neutralization, precipitation, clarification, sludge de-watering, evaporative recovery,
and ion exchange. Our filter presses range in capacity from 0.5 ft3 to 50 ft3.
Mid-Western Processes, Inc. designs and manufacturers systems to handle
a variety of very difficult part handling situations as well as load and unload systems.
Other products are: hydrostatic level control systems that are extremely accurate and
unaffected by oils, foam and solids; control panels; the "Barrel-Aire" connector
system, which allows the running of rotating barrels and racks in the same process line.
The unit functions automatically and eliminates any electrical hazards.
Electroplating Automated Systems:
- Hoist, or Square Transfer Walking Beam
- Full Range of Processes: Zinc, Copper, Nickel, Chrome, Tin, Anodizing
- Barrel Or Rack
Phosphate or Other Coating
- Automated
- Hoist, Conveyor, or Square Transfer Walking Beam
- Full Range of Processes: Zinc and Iron Phosphate, Lube, Black Oxide
- Barrel, Basket or Rack
- Loads to 15,000 lbs
Electrocoating
- Automated
- Hoist, Conveyor, or Square Transfer Walking Beam
- Anodic or Cathodic
- Complete With Pretreatment and Curing
Continuous Tube Processing
- Cleaning, Pickling, and Zinc or Copper Plating
- Molten Metal (Zinc and Zinc Alloys) Coating
- Flow Coat Painting
- Speeds Up To 1000 Feet Per Minute
- In-Line With Tube Mill or Independent
Effluent Treatment
- Automated Flow Through or Semi-Automated Batch
- Neutralization
- Chrome Reduction
- Cyanide Oxidation
- Precipitation
- Heavy Metal Removal
- Oil Removal
- Filter Press to Concentrate Sludge
- Modularized
Specialty Hard Chrome Lines
- Semi Automated
- Part Weight Up to 60,000 lbs
- Tanks to 25 feet Deep
- Current to 60,000 Amps
. Our highly skilled metal fabrication specialists, routinely create
pre-production prototype models for evaluation and testing. Mid-Western
Processes, Inc. makes extensive use of programmable controllers on all systems we design
and sell. We can offer a variety of computer-aided management systems to provide real time
man-machine interfaces and production or process data acquisition and logging.
By performing the tasks in-house - conceptual design, modeling, schematic
development, board layout, prototyping, qualification testing, manufacturing and
functional test - our project managers have control over the entire process and will get
you to market quicker.
Mid-Western Processes offers industrial clients state of
the art powder coating, bulk e-coating, Electroplating and complete production line
assembly systems. Our machine shop skills in metal fabricating and making plant equipment
controller interface panels and cabinets makes us a great choice on your next industrial
automation project.
 
Mid-West has everything needed to provide high-quality,
cost-effective and quick-turnaround manufacturing systems:
Automated optical inspection
In-Circuit testing and complete I/O interfacing
experience
Global procurement of tooling, parts and materials
Custom cable-making equipment with automated hoists
Custom control panel buildouts with I/O interfaces
Complete environmental and functional testing
facilities
Our CAD/Cam design and prototype fabrication services
allows us to work with clients from inception to customer buy-off.. We proudly achieved
ISO 9001 certification in 2000.
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