Welcome to Mid-Western Processes Inc. website a full plant automation design and fabrication firm.

Controls





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Systems






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E-coat Painting
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Support


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Controls Systems E-Coat Painting

Mid-Western Processes, Inc. is capable on designing many types of metal fabrications to our customers exact requirements.

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Our facilities house a complete machine shop, and state of the art metal fabricating and control panel & cabinet building capabilities.  Our design and manufacturing engineers work as a team through the fabrication prototyping process to ensure your equipment will be manufactured efficiently and to your specifications. Design reviews are scheduled throughout the design and manufacturing process allowing you to compare project specifications against development to date and to review the production schedule.

Mid-Western Processes maintains a comprehensive, versatile, state-of-the-art production facility capable of manufacturing the most critical and sophisticated sheet metal components, production line equipment and electrical/control assemblies. Our capabilities will meet the range of your metal fabrication needs, from prototype modeling, through low and mid volume production. Product configurations from small mounting brackets to large frames, Machine control cabinets, industrial computer I/O systems and complete cabinet assemblies are readily produced.

Take advantage of  MWP's ability to fabricate, procure, and assemble to your specifications. A vendor in your supply chain that can produce, procure components, assemble and deliver partial or full product builds can be a strong competitive advantage in today's tight money market.  Put our experience with sheet metal and production equipment fabrication to work for you. Including us in the design stage of your product development typically results in " Design for Manufacturing" improvements that reduce manufacturing costs and improve product quality.

Precision Sheet Metal fabrication
CNC Laser cutting  -Electro-Mechanical Assembly
ISO 9001 Compliant Quality Systems Fully Documented
On-Line Production Management Systems
Computer Aided Manufacturing
CAD Data Interchange - IGES, DXF, Pro/Engineer Capable
Full Metal Finishing Services Provided
Complete Facilities List Available Upon Request


Mid-Western Processes has extensive experience with stamping and fabricating a variety of materials such as:
• Brass
• Copper
• Stainless steel
• Ceramic
• All common metals

We have experience working with a variety of materials and metal finishing such as:

• Aluminum
• Ceramic
• Magnesium
• Nitinol
• Powered Metal
• Tool Steels
• Precious Metal Alloys
• Stainless and high tensile Steels
• Titanium
• Tungsten Carbide

MWP will provide you with custom metal fabrications, consistent part quality and unsurpassed customer service and technical support. From low volume prototype parts to high volume production, we manufacture complex plant production line equipment that require exacting tolerances to meet your critical specifications. Our precision craftsmen are also capable of providing hole sizes as small as 100 microns and can accurately position holes down to 1/2 micron.

Specialized CAD software is used during the fabrication, tooling and production line design which gives more predictable product quality and anticipates the production capabilities in ways that are impossible by manual means. We can troubleshoot the problems in existing tooling, control panels and production line systems.

Stampings: In addition to high tonnage, flat and formed parts, we also provide high speed, reel-to-reel stamping through local stamping plants. MWP is further positioned to aid customers with new product development with the prototype stamping of all types of metal parts. We can perform a host of stamping operations on prototype parts including: bending, forming, blanking, coining, trimming and profiling.

We can provide prototypes using a number of applications depending on assembly, testing, and size requirements. Many of the prototyping processes are so exact we use them as tooling masters, eliminating guesswork during the tooling process. To further support our prototyping, we have a on-site tool room and metal fabrication workshop. Our procurement department works with vendors worldwide to secure only the finest materials available at the most competitive price integrated into our production line systems. A first article sampling is made and tested to specifications submitted for client approval before we ever proceed to the full-scale production.


Metal Finishing and Pollution Control

Mid-Western Processes, Inc. is involved in virtually all phases of metal finishing, including anodizing, phosphating, pickling, electrocoat paint, resource recovery, electroplating, continuous strip and tube plating, plating on plastics and chemical processing.

Mid-Western Processes, Inc. designs and manufacturers systems to handle a variety of very difficult part handling situations as well as load and unload systems. Other products are: hydrostatic level control systems that are extremely accurate and unaffected by oils, foam and solids; control panels; the "Barrel-Aire" connector system, which allows the running of rotating barrels and racks in the same process line. The unit functions automatically and eliminates any electrical hazards.

Sample Effluent filtering systems Free standing effluent treatment system compete production line systems

 Electroplating Automated Systems:

  • Hoist, or Square Transfer Walking Beam
  • Full Range of Processes: Zinc, Copper, Nickel, Chrome, Tin, Anodizing
  • Barrel Or Rack

Electrocoating

  • Automated
  • Hoist, Conveyor, or Square Transfer Walking Beam
  • Anodic or Cathodic
  • Complete With Pretreatment and Curing

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By performing the tasks in-house - conceptual design, modeling, schematic development, board layout, prototyping, qualification testing, manufacturing and functional test - our project managers have control over the entire process and will get you to market quicker.

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Mid-West has everything needed to provide high-quality, cost-effective and quick-turnaround manufacturing systems:

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Automated optical inspection

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In-Circuit testing and complete I/O interfacing experience

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Global procurement of tooling, parts and materials

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Custom cable-making equipment with automated hoists

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Custom control panel buildouts with I/O interfaces

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Complete environmental and functional testing facilities

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Our CAD/Cam design and prototype fabrication services allows us to work with clients from inception to customer buy-off.. We proudly achieved ISO 9001 certification in 2000.


Mid-Western Processes, Inc. designs and produces manufacturing automation and instrumentation systems that are used in repeat applications for production lines, automation cells for production plants, and automation products for our customers. We can design and manufacture your entire automation project, re-work existing automation systems or provide monitoring systems and sub-assemblies to support your internal automation team. Our solutions are based on the use of ISO 9001 standardized components along with custom developed modules to meet your machine specifications and provide the best balance of time-to-market and product development costs.

MWP's team of experienced engineers and technicians can work with you to quickly develop a cost-effective solution. Tap our experience in developing lean manufacturing systems, assembly systems, control systems, and specialized monitoring and instrumentation. We have a network of partners that can be added to our team to meet a wide range of automation needs.

 

MWP can assists your in the prototying of industrial production lines.Mid-West Processes Inc is a complete metal fabrication shop
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