The controls automation group within Mid-Western
Processes designs
and produces manufacturing automation and instrumentation systems that are used in repeat
applications for production lines, automation cells, robotic
welding systems, electroplating and metal finishing systems and assembly line products for
our OEM customers. We can design and manufacture your entire automation project, re-work
existing automation systems or provide monitoring systems, machine safety controllers and
sub-assemblies to support your internal automation team. Our solutions are based on the
use of standard components along with custom developed modules to meet your machine
specifications and provide the best balance of time-to-market and product development
costs.
MWP's team of experienced engineers and technicians can work with you to quickly develop a
cost-effective solution to your industrial controller needs. Tap our experience in
developing lean manufacturing systems, assembly systems, control systems, prototypes and
specialized monitoring and instrumentation networks.
Our staff of degreed electrical engineers is experienced
in all aspects of wiring design: D.C., power, I/O, control, safeties, cabling, and
communications. This design expertise includes familiarity with various customer
specifications and standards, allowing our engineers to work with the end user as well as
the build source.
The controls design effectively takes into account the automation and
tooling content that performs the specific system process. The design is based on the end
user standard and specifications. The configuration of a system incorporates
operator loading, machine sequencing, hard tool welding, robot welding and handling,
welding equipment, sealant and mastic equipment, curing equipment, nut and stud feeders,
conveyors and transfers. All of these pieces are interconnected and their motions and
ultimate functions are articulated into a functional machine that produces rated parts per
hour. Model types, scheduling, interlocking to neighboring cells or factory diagnostics
and scheduling are also accounted for in the completed package.
The controls design is traditionally comprised of two components. The 1st
component is the "hardwire" design and the 2nd component is the
"software" design. (logic/operator interface) Both hardwire and software are
completely documented to customer requirements..
Hardwire
Using AutoCAD, the hardwire design provides the comprehensive set of
schematics, diagrams, bills of materials, inter-connections, interlocking, wiring, cabling
and piping that includes the following disciplines:
- Electrical
- Pneumatic
- Water
- Hydraulic
The net result of producing the above documentation is to allow the purchase,
construction and assembly of the control scheme. The documentation also serves to aid in
trouble shooting and de-bugging the system as well as providing a manual for the working
machine.
Software
The PLC - Programmable Logic Controller acts as the hub for connecting
I/O and controlling the immediate cell/machine responsibilities. The PLC is also the
primary means by which other supplied equipment is integrated into the system. This
equipment includes robots, weld controllers, variable speed drives, servo drives and
operator interfaces. The PLC also has provisions to connect to networks and other
communication requirements through communication cards and Ethernet ports. Today’s
PLC has the full complement of I/O capabilities, special purpose cards and languages to
match.
Mid-Western Processes has extensive experience with the following PLC systems:
Mitsubishi
Modicon
Start-up
The ultimate goal is to get the equipment to operate to the designed
process. This task requires a working knowledge of the system and the ability to de-bug
problems in all facets of the machine build. Our engineers provide de-bug services for all
disciplines from electrical and fluids to programming of the PLCs, Panelviews and robots.
A working knowledge of the customer specifications, along with our team-oriented
mentality allows for quick and efficient start-up of any size project.
With our broad range of state-of-the-art equipment, you can have your
entire project completed at one location. MWP’s staff is willing and able to
help you in planning during the mechanical/electrical design stage within our CAD
department. We’ll update you on the latest manufacturing techniques and suggest ways
you may reduce production costs while working on your project.
Image Marketing Services
